Gas Handling & Storage Systems

Complete solutions for safe and efficient gas storage, distribution, and handling for industrial applications.

Our Gas Handling Solutions

Reliable systems for storage, distribution, and management of industrial gases

Pressure Vessels

(37 Reviews)

High-quality pressure vessels designed for storage and processing of compressed air, gases, and liquids. Manufactured to international standards for maximum safety and reliability in industrial applications.

Specifications

  • Capacity: 50 - 10,000 liters
  • Pressure: 10 - 150 bar
  • Materials: Carbon Steel, SS304, SS316
  • Design Codes: ASME, IBR, PED
  • Temperature: -20°C to 300°C
  • Certifications: ISO 9001, CE, CRN

Applications

Air Receivers Buffer Tanks Separators Gas Storage Process Vessels

Key Features

  • Radiographic testing for weld integrity
  • Hot dip galvanized or painted finish
  • ASME flanges and connections
  • Pressure relief valves and gauges
  • Drain valves and inspection openings
  • Custom mounting brackets and supports

Technical Specifications

Model Series Capacity (Liters) Working Pressure Dimensions (mm) Material Weight (kg)
PV-100 Series 100 - 500 10 - 30 bar 300-600Ø x 800-2000L Carbon Steel 25 - 120
PV-500 Series 500 - 2,000 10 - 50 bar 600-1000Ø x 1500-3000L Carbon Steel/SS304 120 - 450
PV-2000 Series 2,000 - 5,000 10 - 100 bar 1000-1500Ø x 2500-4000L Carbon Steel 450 - 1,200
PV-5000 Series 5,000 - 10,000 10 - 150 bar 1500-2000Ø x 3000-5000L Carbon Steel 1,200 - 2,500
SS-PV Series 50 - 2,000 10 - 100 bar 200-1000Ø x 500-3000L SS304/SS316 15 - 400
Standard Features:
  • ASME/IBR design and certification
  • Pressure relief valve (PRV) as per standard
  • Pressure gauge with isolation valve
  • Drain valve at lowest point
  • Inspection manhole (for vessels > 500L)
  • Lifting lugs or brackets
Optional Features:
  • Leg supports or saddle supports
  • Hot dip galvanized finish
  • Epoxy/polyurethane paint coating
  • Additional nozzle connections
  • Level indicators
  • Temperature sensors
  • Insulation cladding

Gas Pipe Trains / Stations

(42 Reviews)

Complete gas distribution and control stations designed for safe and efficient delivery of industrial gases from source to point of use. Custom-configured systems include filtration, regulation, measurement, and safety components.

Specifications

  • Pressure Range: Vacuum to 300 bar
  • Flow Capacity: 1 - 10,000 Nm³/hr
  • Pipe Size: ½" to 12" NB
  • Materials: SS316, CS, Brass
  • Filtration: 0.01 - 100 micron
  • Control: Manual/Pneumatic/PLC

Applications

Gas Distribution Pressure Regulation Gas Mixing Safety Stations Process Control

Key Features

  • Modular design for easy expansion
  • Integrated filtration and purification
  • Precise pressure regulation and control
  • Flow measurement and totalization
  • Safety shut-off and relief systems
  • Automatic changeover systems
  • Remote monitoring capabilities

Technical Specifications

System Type Max Pressure Flow Capacity Pipe Size Control Type Typical Components
Basic Distribution Station 10 bar 10-100 Nm³/hr 1" - 2" Manual Isolation valves, pressure regulator, gauge
Medium Pressure Station 40 bar 50-500 Nm³/hr 2" - 4" Pneumatic Filters, regulators, relief valves, gauges
High Pressure Station 150 bar 100-2000 Nm³/hr 3" - 6" PLC Controlled Multi-stage regulators, flow meters, safety systems
Ultra High Pressure Station 300 bar 10-500 Nm³/hr ½" - 2" PLC with HMI Specialty valves, rupture discs, instrumentation
Gas Mixing Station 10 bar 1-100 Nm³/hr ½" - 1½" PLC/Manual Mass flow controllers, analyzers, blending panel
Automatic Changeover 20 bar 5-200 Nm³/hr 1" - 3" Automatic Dual manifolds, sensors, solenoid valves
Standard Components:
  • Ball valves or needle valves for isolation
  • Pressure regulators (single or multi-stage)
  • Pressure gauges with snubbers
  • Particulate filters (1-40 micron)
  • Pressure relief valves or rupture discs
  • Flow meters (rotameter or electronic)
  • Check valves for backflow prevention
Optional/Special Components:
  • Coalescing filters for oil/water removal
  • Activated carbon filters for odor/contaminants
  • Gas analyzers (O₂, moisture, purity)
  • Mass flow controllers for precise control
  • Automatic shut-off valves with sensors
  • Data logging and remote monitoring
  • Heated enclosures for cold environments
  • Explosion-proof components for hazardous areas
Design Standards & Certifications:
  • ASME B31.3 Process Piping
  • ISO 14122 Safety of machinery
  • ATEX/IECEx for hazardous areas
  • PED 2014/68/EU
  • ISO 9001 Quality Management
  • CE Marking

Frequently Asked Questions

Common questions about gas handling and storage systems

Our pressure vessels are manufactured and certified according to international standards:
  • ASME Section VIII Div. 1: For vessels operating above 15 PSI
  • IBR (Indian Boiler Regulations): For vessels in India
  • PED 2014/68/EU: For European market compliance
  • ISO 9001: Quality management system certification
  • CE Marking: For European conformity
  • CRN (Canadian Registration Number): For Canadian market
All vessels undergo hydrostatic testing, radiographic examination, and non-destructive testing as required by the applicable codes.

Pressure vessel sizing depends on several factors:
  • Application: Air receiver, buffer tank, separator, storage vessel
  • Compressor/System Capacity: Generally 1-2 gallons per CFM of compressor capacity for air receivers
  • Cycle Frequency: More frequent cycling requires larger vessels
  • Pressure Requirements: Working pressure and design pressure
  • Flow Rate: Peak demand and average consumption
  • Space Constraints: Available installation space
As a general guideline:
  • Air Receivers: 6-10 times compressor capacity in liters
  • Buffer Tanks: 3-5 minutes of system capacity
  • Separators: Based on velocity and droplet size
Contact our engineering team for precise sizing based on your specific requirements.

Our gas pipe trains include multiple safety features:
  • Pressure Relief: Spring-loaded relief valves or rupture discs
  • Excess Flow Valves: Automatic shut-off in case of line break
  • Double Block and Bleed: For positive isolation during maintenance
  • Pressure Switches: High/low pressure alarms and shutdowns
  • Flame Arrestors: For flammable gas applications
  • Leak Detection: Gas sensors for hazardous areas
  • Emergency Shutdown (ESD): Manual or automatic emergency stops
  • Check Valves: Prevent backflow and mixing
  • Purge Systems: For safe startup and shutdown
  • Grounding/Bonding: Static electricity prevention
Safety systems are designed according to the specific gas properties (flammability, toxicity, reactivity) and application requirements.

Yes, all our gas handling systems are customized based on the specific gas properties and application requirements. Key customization factors include:
  • Material Selection: SS316 for corrosive gases, aluminum for hydrogen, special alloys for aggressive media
  • Seal Materials: Viton, EPDM, PTFE, Kalrez based on gas compatibility
  • Pressure Ratings: Appropriate for gas storage pressure and operating conditions
  • Safety Features: Specific to gas hazards (flammability, toxicity, asphyxiation risk)
  • Cleaning Procedures: Special cleaning for oxygen service or high-purity applications
  • Instrumentation: Gas-specific sensors and analyzers
  • Labeling/Marking: Gas-specific color coding and identification
We have experience with various gases including nitrogen, oxygen, hydrogen, argon, helium, carbon dioxide, natural gas, and specialty gases. Each system is designed considering the specific gas properties and application requirements.